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Thread: new HO made bumper

  1. #1
    Join Date
    Feb 2007
    Location
    York, PA Garage Door Mechanic
    Posts
    1,157

    Default new HO made bumper

    Got my new bumper installed tonight and brought Rover home after being parked at my work for a month. Still gotta get the gas line fixed back at the tank fill but at least the bumper is done.

    3/8" C-channel cut from a 5" square tube. Did the welding and cutting myself. Held on with four 1/2" grade 8 bolts. They barely fit through the frame holes.

    Click image for larger version

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    "Professional Driver on closed course-Do Not Attempt"
    The journey of a thousand miles begins with a dead battery.

    '96 Discovery w/redneck lift, '04 Discovery (Sold, I almost cried, ALOT!)
    Captincvmn@verizon.net

  2. #2
    Join Date
    Sep 2006
    Location
    Fleetwood, PA
    Posts
    546

    Default

    nice!

  3. #3
    Join Date
    Jan 2007
    Location
    West Chester, PA
    Posts
    603

    Default

    I like it!
    It looks like there could be room for an under-bumper winch tray someday too . . . maybe with the fairlead through the bumper.

  4. #4
    Join Date
    Jun 2005
    Location
    Ringwood, NJ
    Posts
    21,130

    Default

    Looks great Rob!
    '89 Range Rover
    '95 D90

  5. #5
    Join Date
    Feb 2007
    Location
    York, PA Garage Door Mechanic
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    1,157

    Default

    Thanks guys. I think there is enough room to do one of the winch mounts where the grill is cut around the winch but only if I move the tranny cooler. Tried to keep it tight as I could so front overhang would be minimal.
    Steel was free, used my work welder, have about $20 in paint and bolts and maybe 10 hours labour. (British spelling free of charge)
    Now to make my engine driven capstan winch.......
    "Professional Driver on closed course-Do Not Attempt"
    The journey of a thousand miles begins with a dead battery.

    '96 Discovery w/redneck lift, '04 Discovery (Sold, I almost cried, ALOT!)
    Captincvmn@verizon.net

  6. #6
    Join Date
    Jul 2005
    Location
    Elizabethtown, PA
    Posts
    1,122

    Default

    Hmmm, RopPTyme just doesn't roll off the tounge. I'm sure we'll come up with a name for your Rover Off Road Kit business...
    Looks nice and sturdy.
    74S3/92RRC/03D2/06D3

  7. #7
    Join Date
    Jun 2005
    Location
    columbia Pa.
    Posts
    404

    Default

    very nice. good job should keep the trees from taking out the lights.

  8. #8
    Join Date
    Nov 2010
    Location
    Elizabethtown
    Posts
    271

    Default

    Looks nice.

    How long does it take to saw a 3/8" wall 5" tube length wise?

    The tubing was definitely the right choice - the radius on the edges gives the bumper a finished look. We need an event to get some scratches in that fresh paint!
    Kase
    '69 S2A Pick-up
    '96 D1 - "Betsy"
    '99 D1 - for sale
    '91 RR GDE

  9. #9
    Join Date
    Feb 2007
    Location
    York, PA Garage Door Mechanic
    Posts
    1,157

    Default

    Takes about 10 minutes to cut both sides with an acetylene torch. Ragged cut but I cleaned it up some with a grinder.
    "Professional Driver on closed course-Do Not Attempt"
    The journey of a thousand miles begins with a dead battery.

    '96 Discovery w/redneck lift, '04 Discovery (Sold, I almost cried, ALOT!)
    Captincvmn@verizon.net

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